Product Description

Wheel Loader Tension Pulley (40C3192/G3976831) for CHINAMFG Loader

 

NAME MODEL   NOTE
oil filter     Engine Model C6121
Fuel Filter     Engine Model C6121
Air Filter     Engine Model WD615 WD10
oil filter     Engine Model WD615 WD10
Fuel Filter     Engine Model WD615 WD10
Fuel Filter     Engine Model WD615 WD10
Air Filter     Engine Model TD226B
oil filter     Engine Model TD226B
Fuel Filter     Engine Model TD226B
Filter     hydraulic system
transmission filter     ZF4WG180  4WG200
convert filter       
back oil filter  FL936    
back oil filter      
filter      
combination lamp switch      
Left Front Lamp      
Right Front Lamp      
hand brake valve      
power switch       
combination valve FL936 FL958 FL956    
door lock  FL936 FL958 FL956    
stater switch FL936 FL958 FL956    
Air-conditioning compressor FL936 FL958 FL956    
steering cylinder seal kit FL958G    
Bucket cylinder seal kit FL958G    
Boom cylinder seal kit FL958G    
steering cylinder seal kit FL956    
Bucket cylinder seal kit FL956    
Boom cylinder seal kit FL956    
steering cylinder seal kit FL936    
Bucket cylinder seal kit FL936    
Boom cylinder seal kit FL936    
MIRROR (with Frame) FL936 FL958 FL956    
MIRROR (without Frame) FL936 FL958 FL956    
air booster pump FL936    
brake pads(stype 1) widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
brake pads(stype 2) widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
brake caliper (stype 1) widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
brake caliper (stype 2) widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
Brake caliper piston (stype 1) widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
Brake caliper piston (stype 2) widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
FRONT DRIVEN SHAFT FL936    
MIDDLE DRIVEN SHAFT support FL936    
REAR DRIVEN SHAFT FL936    
MAIN DRIVEN SHAFT FL936    
speed pump widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50
speed control valve widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50
input gear  widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50 transmission
over clutch assy widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50 transmission
oil pan  widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50 transmission
  widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50 transmission
  widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50 transmission
driving shaft, steering punp widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50 transmission
shaft gear  widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…   ZL40 50 transmission
first gear piston widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
first gear inner rim widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
sun gear  widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
frictional plate spacing bracket widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
pinion carrier astern widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
piston  widely used for CHINAMFG CHINAMFG CHINAMFG XGMA…    
thrust plate      
driving plate      
cylinder      
transmission gasket seal kit used for CHINAMFG CHINAMFG CHINAMFG LONKING…    
brake disk FL958 FL956 CHINAMFG LG956 LG958 LG953    
brake disk FL936 CHINAMFG LG936    
brake disk FL936 LW300FN    
PLANET PINION CARRIER FL956 FL958 CHINAMFG LG956    
PLANET PINION CARRIER FL936 LG936    
PLANET GEAR FL956 FL958 CHINAMFG LG956    
PLANET GEAR FL936 LG936    
PLANET PINION SHAFT FL956 FL958 CHINAMFG LG956    
PLANET PINION SHAFT FL936 LG936    
ROLLER PIN 5X45 FL956 FL958 CHINAMFG LG956    
ROLLER PIN 4X38 FL936 LG936    
sun gear  FL956 FL958 CHINAMFG LG956    
sun gear  FL936 LG936    
bolt and nut for Wheel rim FL956 FL958 CHINAMFG LG956    
bolt and nut for Wheel rim FL936 LG936    
AXLE RING GEAR FL956 FL958 CHINAMFG LG956    
AXLE RING GEAR FL936 LG936    
FRONT MAIN DRIVE FL956 FL958 CHINAMFG LG956    
FRONT MAIN DRIVE LG936    
FRONT MAIN DRIVE FL936    
bevel gear assy FL956 FL958 CHINAMFG LG956    
bevel gear assy LG936    
bevel gear assy FL936    
GEAR PINION FL956 FL958 CHINAMFG LG956    
GEAR PINION LG936    
GEAR PINION FL936    
half shaft gear FL956 FL958 CHINAMFG LG956    
half shaft gear LG936    
half shaft gear FL936    
CROSS AXLE FL956 FL958 CHINAMFG LG956    
CROSS AXLE LG936    
CROSS AXLE FL936    
differential assy FL956 FL958 CHINAMFG LG956    
differential assy LG936    
differential assy FL936    
air booster pump FL958 FL956    
air booster pump FL936    
air booster pump SDLG LG933 LG936    
air booster pump SDLG LG953 LG956 LG958    
engine oil pressure sensor FL958 FL956    
reverse light switch FL956 FL958 FL936    
reverse horn  FL956 FL958 FL936    
speaker horn FL956 FL958 FL936    
air pressure meter  SDLG CHINAMFG CHINAMFG CHINAMFG ALL USED    
Voltage Meter SDLG CHINAMFG CHINAMFG CHINAMFG ALL USED    
engine oil pressure SDLG CHINAMFG CHINAMFG CHINAMFG ALL USED    
fuel meter  SDLG CHINAMFG CHINAMFG CHINAMFG ALL USED    
water temperature meter  SDLG CHINAMFG CHINAMFG CHINAMFG ALL USED    
Oil  temperature meter  SDLG CHINAMFG CHINAMFG CHINAMFG ALL USED    
alternator FL936  LG936    
alternator FL956 FL958 LG953 LG956 LG958    
alternator FL958G LG956L    
stater FL936  LG936    
stater FL956 FL958 LG953 LG956 LG958    
stater FL958G LG956L    
upper hinge pin FL936   Frame Hinged system
cover for upper hinge pin FL936    
nut for upper hinge pin FL936    
seal for upper hinge pin  FL936    
lower hinge pin  FL936    
seal for lower hinge pin  FL936    
cover for lower hinge pin  FL936    
bearing for upper and lower hinge pins FL936    
       
upper hinge pin FL958    
lower hinge pin       
Break Pads SDLG CHINAMFG CHINAMFG CHINAMFG LONKING    
Break Pads SDLG CHINAMFG CHINAMFG CHINAMFG LONKING    
Break Pads ONLY FOR LiuGong     
Break Caliper  SDLG CHINAMFG CHINAMFG CHINAMFG LONKING    
Break Caliper  SDLG CHINAMFG CHINAMFG CHINAMFG LONKING    
Break Caliper  ONLY FOR LiuGong    
middle teeth     LiuGong ZL50C CLG856 CLG862
right side teeth     LiuGong ZL50C CLG856 CLG862
left side teeth     LiuGong ZL50C CLG856 CLG862
teeth sleeve     LiuGong ZL50C CLG856 CLG862
widely Used For CHINAMFG CHINAMFG CHINAMFG …5T Wheel loader     Head gasket
widely Used For CHINAMFG CHINAMFG CHINAMFG …5T Wheel loader     All The Seal Kit
widely Used For CHINAMFG CHINAMFG CHINAMFG …5T Wheel loader     Head gasket
widely Used For CHINAMFG CHINAMFG CHINAMFG …5T Wheel loader     All The Seal Kit
widely Used For CHINAMFG CHINAMFG CHINAMFG …3T Wheel loader     Head gasket
widely Used For CHINAMFG CHINAMFG CHINAMFG …3T Wheel loader     All The Seal Kit
widely Used For CHINAMFG CHINAMFG CHINAMFG …3T Wheel loader     Head gasket
widely Used For CHINAMFG CHINAMFG CHINAMFG …3T Wheel loader     All The Seal Kit

HangZhou CHINAMFG Mechanical & Electrical Equipment Co. Ltd, the authorized dealer of
Cummins (China) Investment Co., Ltd (CCI), established in 2015 by Mr. Jordan Wang who had rich experience in CHINAMFG engine, CHINAMFG generator and related market,  especially mine, O&G, marine, construction machinery, etc., as a sales director,Jordan worked in CHINAMFG for 8 years.
 
Raptors specializes in supplying CHINAMFG all series genuine parts and engine whole goods, such as B/QSB3.3, ISF2.8/3.8, ISG, ISB/QSB4.5, 6BT,6CT, ISB/QSB6.7,QSL9, QSM/ISM/M11, NTA855, QSX15, QSK19, QSK23, VTA28, QST30, KTA19, KTA38, KAT50, QSK60,QSK78,etc;
 
Jordan had been responsible for mine market for 4 years during working in CHINAMFG china, so CHINAMFG has very good relationship with CHINAMFG who is the joint venture with TEREX, could supply CHINAMFG parts, such as parts for 3305, 3307, TR50, TR60, TR100, and MT3600, MT3700, NTE150, NTE200, NTE240, NTE260; also supplying construction machinery parts from SANY, XCMG, LIUGONG, XIHU (WEST LAKE) DIS., SDLG, CHINAMFG and CHINAMFG etc.
 
Raptors, located in No. 789, Xihu (West Lake) Dis. Road, East of Xihu (West Lake) Dis. Industry, HangZhou, ZheJiang ,
China (Mainland), is just 2 km away from CHINAMFG (China) Investment Co., Ltd,
HangZhou Branch, We could make sure the fast delivery and enough inventories, also reasonable price.
 

Our business scopes:
1, CHINAMFG genuine parts and engine overhaul
2, ZheJiang Fleet guard filters and US Fleet guard filters.
3, HOLSET turbocharger series
4, China CHINAMFG parts series
5, construction machinery parts
 
Various shipment ways.

Thanks for the high quality, fast delivery, reasonable price, CHINAMFG already exported to Finland, Sweden, Germany, Netherland, Czech Republic, France, Romania,
Malaysia, Indonesia, Thailand, Libya, UAE, IRAN, Algeria, etc. if interested in any of our products, please contact us right now; we are always serving you at any time.

Type: Tension Pulley
Application: Wheel Loader
Certification: CE, ISO9001: 2000
Condition: New
Wheel Loader Parts: Zl40/Zl50
Standard: Standard
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

tension pulley

How does the size and design of a tension pulley impact its performance?

The size and design of a tension pulley have a significant impact on its performance in various applications. Here’s a detailed explanation of how the size and design of a tension pulley influence its performance:

1. Size: The size of a tension pulley affects its mechanical advantage and the amount of contact area with the belt. A larger pulley diameter increases the effective radius around which the belt wraps, resulting in increased belt contact. This larger contact area enhances the grip between the belt and pulley, improving power transfer and reducing the likelihood of slippage. A larger tension pulley also allows for a more gradual bend radius, reducing stress concentrations on the belt and extending its lifespan.

2. Design: The design of a tension pulley encompasses various factors, including the shape, profile, and materials used. The design influences the pulley’s ability to guide the belt, distribute tension, and minimize wear. Here are some specific design considerations and their impact on performance:

a. Pulley Profile: The profile of a tension pulley refers to its shape and contour. Common profiles include flat, crowned, and v-shaped. A crowned pulley has a slightly curved surface, which helps center the belt and maintain proper tracking. This design reduces the risk of belt misalignment and enhances the pulley’s self-cleaning ability. V-shaped pulleys are often used with V-belts for increased grip and improved power transmission. The choice of pulley profile depends on the specific application and the type of belt being used.

b. Pulley Surface: The surface texture and finish of a tension pulley impact its frictional characteristics and interaction with the belt. A smooth and polished surface reduces friction, minimizing belt wear and heat generation. However, in certain applications where additional traction is required, such as in high-torque situations, pulleys with textured or coated surfaces may be used to increase grip and prevent slippage.

c. Pulley Material: The material used in the construction of a tension pulley affects its durability, wear resistance, and overall performance. Common materials include steel, cast iron, aluminum, and various engineering plastics. Steel and cast iron pulleys are known for their strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lighter and corrosion-resistant, making them ideal for certain environments. Engineering plastics, such as nylon or polyurethane, offer advantages like reduced noise, improved friction, and resistance to chemicals or abrasion.

d. Pulley Bearings: The design and quality of the bearings used in the tension pulley impact its smoothness of rotation and overall performance. High-quality bearings with low friction enable efficient power transmission and reduce wear on the pulley and belt. Properly lubricated and sealed bearings also contribute to the longevity and reliability of the tension pulley.

e. Pulley Configuration: The configuration of tension pulleys in a system, such as the number of pulleys and their arrangement, can impact performance. Multiple tension pulleys can distribute the load more evenly across the belt, reducing localized stress and improving overall system efficiency. The proper positioning and alignment of tension pulleys also play a crucial role in maintaining belt tension, tracking, and minimizing wear.

In summary, the size and design of a tension pulley significantly affect its performance. The size determines the contact area with the belt and the mechanical advantage, influencing grip, power transfer, and belt lifespan. The design considerations, including pulley profile, surface texture, material selection, bearing quality, and configuration, impact belt tracking, tension distribution, wear resistance, and overall system efficiency. Choosing the appropriate size and design based on the specific application requirements is essential for maximizing the performance and longevity of tension pulleys.

tension pulley

What is the significance of proper tensioning in tension pulley systems?

Proper tensioning in tension pulley systems holds immense significance as it directly impacts the performance, efficiency, and longevity of the system. Maintaining the correct tension in tension pulley systems is crucial for various reasons. Here’s a detailed explanation of the significance of proper tensioning:

1. Optimal Power Transmission: Proper tensioning ensures optimal power transmission in tension pulley systems. When the belts are correctly tensioned, they grip the pulleys tightly, minimizing slippage and maximizing the transfer of power from the driving pulley to the driven pulley. This efficient power transmission is essential for achieving the desired speed and torque in machinery and equipment, resulting in improved overall performance and productivity.

2. Prevention of Belt Slippage: Adequate tensioning helps prevent belt slippage in tension pulley systems. If the tension is too low, the belts may slip on the pulleys during operation, leading to reduced power transfer and compromised performance. Belt slippage can cause inefficiency, increased energy consumption, and even damage to the belts and pulleys. Proper tensioning ensures that the belts remain securely engaged with the pulleys, eliminating the risk of slippage and maintaining reliable operation.

3. Reduced Wear and Longer Belt Life: Proper tensioning minimizes excessive wear on belts, extending their lifespan. When belts are undercorrected tension, they experience excessive stretching, flexing, and heat generation, which accelerates wear and can lead to premature failure. Conversely, if the tension is too high, it can cause excessive stress and strain on the belts, resulting in accelerated wear and potential belt damage. By maintaining the proper tension, tension pulley systems reduce wear on belts, ensuring longer service life and reducing the frequency of belt replacements and associated downtime.

4. Improved Belt Tracking and Alignment: Proper tensioning contributes to improved belt tracking and alignment in tension pulley systems. When belts are correctly tensioned, they run true and remain properly aligned on the pulleys. This ensures smooth and stable belt movement, minimizing lateral forces and reducing the risk of belt misalignment. Proper alignment reduces wear on belts, pulleys, and bearings, resulting in quieter operation, reduced vibrations, and improved overall system reliability.

5. Enhanced Component Performance: Proper tensioning directly impacts the performance and longevity of components driven by tension pulley systems. When belts are correctly tensioned, the driven components receive consistent power and operate at their designed speed and torque. This ensures accurate and reliable performance of various components such as cutting tools, conveyors, pumps, or agitators. Proper tensioning also reduces the likelihood of component damage or premature failure due to inadequate power transfer or excessive belt stress.

6. Energy Efficiency: Proper tensioning contributes to energy efficiency in tension pulley systems. When belts are correctly tensioned, energy losses due to belt slippage or excessive friction are minimized. This results in more efficient power transmission, reducing energy consumption and improving the overall energy efficiency of the machinery or equipment. By optimizing tensioning, tension pulley systems can help reduce operating costs and environmental impact.

In summary, proper tensioning in tension pulley systems is of utmost importance. It ensures optimal power transmission, prevents belt slippage, reduces wear, improves belt tracking and alignment, enhances component performance, and contributes to energy efficiency. By maintaining the correct tension, tension pulley systems operate reliably, efficiently, and with extended component life, ultimately leading to improved productivity and cost-effectiveness in various applications.

tension pulley

What is a tension pulley, and how is it used in mechanical systems?

A tension pulley, also known as an idler pulley or a belt tensioner, is a type of pulley used in mechanical systems to maintain proper tension in belts or chains. It is designed to apply tension to the belt or chain, ensuring that it remains tight and properly engaged with the pulleys or sprockets in the system. Here’s a detailed explanation of what a tension pulley is and how it is used in mechanical systems:

A tension pulley typically consists of a grooved wheel or sheave mounted on a rotating shaft. It is positioned in the path of the belt or chain and is adjustable to exert the desired amount of tension. The tension pulley may have a fixed position or be spring-loaded to automatically adjust the tension as the belt or chain stretches or wears over time.

The primary function of a tension pulley is to maintain the correct tension in the belt or chain. Adequate tension is crucial for the efficient and reliable operation of mechanical systems that rely on belts or chains, such as conveyor systems, power transmission systems, automotive engines, and industrial machinery.

Here are the key roles and uses of tension pulleys in mechanical systems:

  • Tension Control: Tension pulleys are used to control and regulate the tension in belts or chains. By applying the appropriate tension, they prevent slippage, excessive vibration, and premature wear of the belt or chain. The tension pulley helps to ensure that the belt or chain remains properly engaged with the pulleys or sprockets, maintaining efficient power transmission and smooth operation of the system.
  • Belt/Chain Adjustment: Tension pulleys provide a means of adjusting the tension in belts or chains. They can be moved or adjusted to increase or decrease the tension as needed. This adjustability allows for proper tensioning during system installation, maintenance, or when the belt or chain stretches or wears over time. By adjusting the tension pulley, the desired tension can be achieved and maintained within the system.
  • Load Distribution: Tension pulleys help distribute the load evenly on the belt or chain. They ensure that the tension is applied uniformly across the belt or chain, reducing stress concentrations and minimizing the risk of premature failure. The proper distribution of tension helps to extend the service life of the belt or chain and other components in the system.
  • Noise and Vibration Reduction: Tension pulleys can help reduce noise and vibration in mechanical systems. When the tension in the belt or chain is insufficient, it can cause slippage and generate noise and vibrations. By maintaining the proper tension, the tension pulley minimizes these undesirable effects, promoting smooth and quiet operation of the system.
  • Automatic Tensioning: Some tension pulleys are designed with automatic tensioning mechanisms. These pulleys use springs or other devices to adjust the tension automatically as the belt or chain stretches or wears. Automatic tensioning systems eliminate the need for manual adjustments and ensure consistent tension, even as the system undergoes normal wear and variations in operating conditions.

In summary, a tension pulley is a crucial component in mechanical systems that rely on belts or chains. It is used to maintain proper tension, control belt or chain engagement, distribute loads evenly, reduce noise and vibration, and enable tension adjustments. By fulfilling these roles, tension pulleys contribute to the efficient, reliable, and safe operation of various mechanical systems in industries ranging from manufacturing and transportation to power generation and automotive engineering.

China supplier Wheel Loader Tension Pulley (40C3192/G3976831) for CZPT Loader   pulley design	China supplier Wheel Loader Tension Pulley (40C3192/G3976831) for CZPT Loader   pulley design
editor by CX

2023-11-07

Tension pulley

As one of the tension pulley manufacturers, suppliers, and exporters of mechanical products, We offer cast pulleys and many other products.

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