Product Description

Belt Conveyor Tension Roller Tail Drum Pulley with Ceramic Lagging
                               

Product Application

CHINAMFG conveyor pully is manufactured as per customer requirement, with main design unfer national standard, quality inspection focusing on shaft core, welded joint, rubber material and hardness, dynamic balance and so on for longer product lifetime.

Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.

SPECIFICATIONS 

Product name

belt conveyor pulley drum

Type

Transmission drum, Redirection drum, Driving Electric drum

Length

200mm-1800mm

Materials

Carbon steel, Stainless steel, Rubber

Surface treatment

Smooth, CHINAMFG grooved lagging, Herringbone lagging, Ceramic lagging

Welding

Submerged arc welding

Bearing

SKF, CHINAMFG and other brands at home and abroad

Structure

Tube,shaft,self-aligning bearing,bearing seat/house,hub, locking bushing,end disc

 

 

About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on. More details, please contact us.

Main Feature

1) CHINAMFG design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment.. 
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity. 
6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing  is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 30,000 hours or more, depending on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments

       
Related Products

 

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Material: Stainless Steel
Surface Treatment: Ceramic Coated
Motor Type: Frequency Control Motor
Installation: Horizontal
Color: Customized
Transport Package: Wooden Pallet
Samples:
US$ 500/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

tension pulley

What role do tension pulleys play in automotive engines and accessory systems?

Tension pulleys play a crucial role in automotive engines and accessory systems by maintaining proper tension in belts and ensuring efficient operation of various components. Here’s a detailed explanation of the role tension pulleys play in automotive engines and accessory systems:

1. Accessory Belt Tension: In automotive engines, tension pulleys are commonly used to maintain the proper tension in accessory belts, such as the serpentine belt. These belts drive essential components like the alternator, air conditioning compressor, power steering pump, and water pump. Tension pulleys ensure that the belt remains properly tensioned, preventing slippage and ensuring efficient power transfer to the accessories.

2. Belt Routing: Tension pulleys help guide the routing of belts in automotive engines and accessory systems. They are strategically positioned to guide the belt along the desired path, ensuring proper alignment with the pulleys of various components. Correct belt routing facilitated by tension pulleys ensures optimal engagement and efficient power transmission to the driven accessories.

3. Tension Adjustment: Tension pulleys allow for tension adjustment in automotive engine belts. Over time, belts may stretch or wear, affecting their tension. Tension pulleys equipped with adjustable mechanisms enable precise tension adjustment, compensating for belt elongation and maintaining the optimal tension required for efficient power transmission. This feature helps extend the life of belts and ensures consistent performance.

4. Noise and Vibration Control: Tension pulleys contribute to reducing noise and vibrations in automotive engines and accessory systems. Properly tensioned belts, facilitated by tension pulleys, minimize vibrations and belt oscillations, reducing noise levels. By promoting smooth and stable operation, tension pulleys enhance driving comfort and overall vehicle performance.

5. Belt Longevity: Tension pulleys help extend the life of belts used in automotive engines and accessory systems. By maintaining the correct tension, tension pulleys prevent excessive belt wear, reducing the risk of premature failure. Proper tensioning also minimizes stress on the belt and its components, preserving their integrity and ensuring reliable operation over an extended period.

6. Diagnostic Function: Tension pulleys can serve as a diagnostic tool in automotive engines and accessory systems. Irregular belt tension or excessive belt movement can indicate underlying problems with components or the belt itself. By monitoring the tension and behavior of the belt, tension pulleys can provide valuable insights into the health and functionality of the system, helping identify potential issues early on.

7. Efficient Power Transmission: Ultimately, tension pulleys contribute to efficient power transmission in automotive engines and accessory systems. By maintaining optimal belt tension, they ensure that power from the engine is effectively transferred to the driven accessories. Efficient power transmission results in reliable operation of components, such as charging systems, cooling systems, and power steering, enhancing overall vehicle performance.

In summary, tension pulleys play a vital role in automotive engines and accessory systems by maintaining proper tension in belts, guiding belt routing, facilitating tension adjustment, reducing noise and vibrations, extending belt longevity, providing diagnostic capabilities, and enabling efficient power transmission. Their presence ensures the smooth operation and optimal performance of various components in automotive vehicles.

tension pulley

How are tension pulleys used in the production of electronics and semiconductors?

Tension pulleys play a crucial role in the production of electronics and semiconductors, particularly in manufacturing processes that involve precision and delicate handling of materials. They are utilized in various stages of production to ensure accurate positioning, controlled movement, and proper tensioning of components and materials. Here’s a detailed explanation of how tension pulleys are used in the production of electronics and semiconductors:

1. Material Handling: Tension pulleys are often used in the material handling processes during the production of electronics and semiconductors. They are employed in conveyor systems to guide and tension delicate materials such as thin films, wafers, and flexible circuit boards. Tension pulleys help ensure smooth and controlled movement of these materials, minimizing the risk of damage or misalignment during transportation between different production stages.

2. Web Processing: In the production of electronic components such as printed circuit boards (PCBs) or flexible displays, tension pulleys are utilized in web processing systems. These systems handle continuous rolls of materials, such as films, foils, or substrates, and involve processes like coating, laminating, or die-cutting. Tension pulleys are critical in maintaining the proper tension of the web as it moves through various processing stations, ensuring precise alignment and consistent quality of the produced components.

3. Wire and Cable Manufacturing: Tension pulleys are extensively used in the manufacturing of wires and cables for electronic applications. They are employed in wire drawing machines and cable extrusion lines to maintain consistent tension on the wire or cable being produced. Tension pulleys help control the speed and tension of the wire or cable, ensuring uniform diameter, proper insulation, and reliable electrical properties throughout the manufacturing process.

4. Component Assembly: Tension pulleys are integrated into assembly systems for the precise positioning and alignment of electronic components. For example, in surface mount technology (SMT) processes, tension pulleys are utilized in pick-and-place machines to guide and tension the reels of surface mount devices (SMDs) as they are accurately placed onto PCBs. Tension pulleys play a crucial role in ensuring the controlled movement and accurate placement of components, contributing to the overall quality and reliability of electronic assemblies.

5. Wafer Processing: In semiconductor manufacturing, tension pulleys are employed in wafer processing equipment. They are used in systems such as chemical mechanical planarization (CMP) or wafer dicing machines. Tension pulleys help control the tension and movement of the wafers during processes like polishing, grinding, or dicing, ensuring precise material removal, accurate alignment, and minimizing the risk of wafer breakage or damage.

It is important to note that tension pulleys used in the production of electronics and semiconductors are often designed with precision and controlled motion in mind. They are typically made from materials that minimize particle generation or contamination and incorporate features such as low friction bearings or special coatings to ensure smooth operation without compromising the cleanliness of the production environment.

In summary, tension pulleys are extensively utilized in the production of electronics and semiconductors. They contribute to accurate material handling, controlled movement, and precise positioning of components and materials, ultimately enhancing the quality, reliability, and efficiency of the manufacturing processes in the electronics and semiconductor industry.

tension pulley

In which industries and applications are tension pulleys commonly employed?

Tension pulleys, also known as idler pulleys or belt tensioners, find widespread use in various industries and applications where maintaining proper tension in belts or chains is essential. Their versatility and effectiveness make them a critical component in numerous mechanical systems. Here’s a detailed explanation of the industries and applications where tension pulleys are commonly employed:

1. Automotive Industry: Tension pulleys are extensively used in automobiles for maintaining tension in the engine’s accessory belts, such as the serpentine belt. They ensure proper power transfer to components like the alternator, air conditioning compressor, power steering pump, and water pump. Tension pulleys are also employed in timing belt systems to synchronize the rotation of the engine’s camshaft and crankshaft.

2. Material Handling and Conveyor Systems: In industries like manufacturing, logistics, and mining, tension pulleys are widely utilized in conveyor systems. They help maintain tension in the conveyor belts, ensuring efficient movement of materials. Tension pulleys are crucial for preventing belt slippage and maintaining proper engagement with the pulleys, enabling reliable and continuous material handling operations.

3. Agricultural Machinery: Tension pulleys are employed in various agricultural machinery, including combines, harvesters, and balers. They play a vital role in maintaining tension in belts or chains that power different components, such as the cutting mechanisms, conveyor systems, or the drive systems for grain or hay handling.

4. Industrial Machinery: Tension pulleys are commonly used in a wide range of industrial machinery and equipment. They are found in textile manufacturing machines, printing presses, packaging equipment, woodworking machinery, and more. Tension pulleys help maintain proper tension in belts or chains that drive various components, ensuring accurate and reliable operation of the machinery.

5. Power Transmission Systems: Tension pulleys are vital in power transmission systems, such as those used in pumps, compressors, and generators. They help maintain tension in belts or chains that transmit power from the motor to the driven components. Tension pulleys ensure efficient power transfer, prevent belt slippage, and minimize vibrations and noise in the system.

6. Fitness Equipment: Tension pulleys are commonly employed in fitness equipment, including treadmills, stationary bikes, and weightlifting machines. They help maintain tension in the belts or cables used for resistance and ensure smooth operation and consistent resistance levels during workouts.

7. Construction and Heavy Equipment: Tension pulleys are utilized in construction machinery and heavy equipment, such as excavators, cranes, and loaders. They are employed in the drive systems for components like conveyor belts, winches, and hydraulic systems, ensuring proper tension and reliable operation even under demanding conditions.

8. Marine and Marine Equipment: Tension pulleys find applications in marine systems and equipment, including boat engines, winches, and marine propulsion systems. They help maintain tension in belts or chains that drive components like water pumps, alternators, and steering mechanisms, ensuring reliable performance in marine environments.

9. Textile Industry: Tension pulleys are crucial in textile machines, such as spinning machines, weaving looms, and knitting machines. They help maintain tension in belts or chains that drive the various components of these machines, ensuring precise movement and control of the textile materials.

10. Printing and Paper Industry: Tension pulleys are employed in printing presses, paper manufacturing machines, and paper converting equipment. They help maintain tension in belts or chains used for paper feeding, printing, cutting, and other processes, ensuring accurate registration and reliable operation.

In summary, tension pulleys are commonly employed in a wide range of industries and applications, including automotive, material handling, agriculture, industrial machinery, power transmission systems, fitness equipment, construction, marine, textile, printing, and paper industries. Their ability to maintain proper tension in belts or chains contributes to the reliable and efficient operation of various mechanical systems across these sectors.

China OEM Belt Conveyor Tension Roller Tail Drum Pulley with Ceramic Lagging   with Great quality China OEM Belt Conveyor Tension Roller Tail Drum Pulley with Ceramic Lagging   with Great quality
editor by CX

2024-04-22

Tension pulley

As one of the tension pulley manufacturers, suppliers, and exporters of mechanical products, We offer cast pulleys and many other products.

Please get in touch with us for details.

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